Ultrasonic Welding

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Do you know the ultrasonic welding process?

Take your productivity to the maximum

The ultrasonic welding cylinders for the production of surgical masks can be adapted to any type of rotary machine.

  • It helps to achieve very good results results in terms of strength, tightness, and visual appearance. 
  • The resulting friction heat melts the material directly at the joining points of the individual material layers.
  • Because of low energy consumption, the material undergoes very little thermal stress.

Advantages of working with ultrasonic welding

Get the best results

Higher performance

Higher performance

Allows high-volume production in the textiles, medical, hygiene, filter, and general technical industries.

100% integrable

100% integrable

Ultrasonic welding systems (or ultrasonic modules) can also be easily integrated into production lines.

Maximum quality

Maximum quality

If the combination of materials, the anvil profile, and the ultrasonic system are appropriately designed.

Save costs

Save costs

Ultrasonic welding enables to work on high speed, while saving energy and avoiding production downtime.

Applications of the ultrasonic welding technology

Discover everything you could do

When welding cross seals, instantaneous peak power must be precisely controlled and introduced into the joint areas in a minimum of time. For such applications, correct selection of the anvil geometry and the ultrasonic system is of particular importance.

Benefits / special features:

  • Consistent and uniformly strong connection
  • High product throughput per minute
  • Soft hand feel

Targeted joining of several layers of nonwovens by means of ultrasonics and an anvil drum with structure. Bonding of the material web is merely performed in “spots”, which prevents any adverse effects e.g. on filter properties or stretching behavior of elastic composites.

Benefits / special features:

  • Energy-saving
  • No adhesives required
  • Fast processing

With an engraved anvil drum a pattern structure is permanently embossed onto a textile surface through application of pressure. During this process additional design effects may be achieved, depending on color combinations of the material layers to be embossed.

Benefits / special features:

  • Textile hand feel is maintained
  • Low energy consumption
  • Color designs possible without additional print

Defined perforation of films and silicone layers by means of ultrasonics and an anvil drum. This ensures an increase in process speed compared to thermal processes, without any negative influence on the material.

Benefits / special features:

  • High process speeds
  • Process control
  • Fiber-free perforation

Cutting and simultaneous sealing of nonwovens in one single process ensures fiber-free joining of marginal areas. This technology is also used for splicing of material webs so that the joining point quality is suitable for end
products.

Benefits / special features:

  • Fiber-free welding of cutting edges
  • High production speeds
  • Material splices in end product-quality

Do you need personalized advice? Our team is at your service!

Start working with ultrasonic welding

These industries are already using it!

Graphic Arts

Graphic Arts

Packaging

Packaging

Food & Beverages

Food & Beverages

Automotive

Automotive

Medical & Pharmaceutical

Medical & Pharmaceutical

Higyene

Higyene

Electronics

Electronics

Industry

Industry

Conoce todo lo que podemos ofrecerte

Descubre todo nuestro utillaje industrial

E-Diffsystem

E-Diffsystem

El contra troquel ajustable más preciso

Estación de troquelado

Estación de troquelado

Diseñamos estaciones de troquelado totalmente personalizadas.

Manómetros de presión

Manómetros

Mantén el control absoluto sobre la presión del troquelado

Y mucho más

Equipos converting

Descubre todos los productos que te pueden ayudar a mejorar tu producción.

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